Juice beverage production line process:

1. Dilution: The defrosted concentrated juice shall be diluted with pure water as required by the formula.

2. Filtration: Remove the suspended matter and impurities in the juice, so that the diluted juice is clear and transparent.

3. Homogenization: Homogenize the diluted juice to make the juice uniform and stable. Homogeneous pressure requirements: 20-25mpa.

4. Sugar dissolving and filtering: it is carried out in the sugar dissolving tank. In the blender, add water and sugar as per recipe. There are two ways to dissolve sugar: hot melting and cold melting. You can choose one of them according to the needs of production technology. Diatomite is generally used for the filtration of sugar liquid. The dissolution and filtration of other excipients are basically the same as that of granulated sugar.

5. Deployment: pump the previously diluted juice, dissolved and filtered sugar liquid, dissolved and filtered auxiliary materials to the deployment cylinder, so that the mixture is uniform and constant volume. Add flavoring and/or coloring to recipe and stir well.

6. Filtration: the mixture of liquid once again through the filter bucket connected to the pipeline for filtration, in order to thoroughly remove the possible suspended matter, impurities, to ensure that the product transparent, uniform, no precipitation.

7. Sterilization: filter the material liquid through the UHT sterilizer, sterilize the material liquid. Sterilization conditions: 130-135℃, 4-6 seconds. When sterilization, to ensure that the supply of sterilization machine steam pressure is not less than 0.8mpa.

8. Cleaning: The bottle through the bottle washing machine, fully wash the bottle may exist dust, dirt and so on. To ensure the cleaning effect, the pressure of the purified water to be cleaned is not less than 0.4mpa. Bottle cleaning and filling, capping is often composed of "three in one" filling machine.

9. Filling and capping: Filling mainly includes aseptic cold filling and aseptic hot filling. Aseptic hot filling is often used to ensure the quality of fruit juice beverage filling. The requirements are as follows: the temperature during filling is not less than 90℃, and the temperature in the bottle after filling is not less than 85℃. Seal immediately after filling. When sealing, it is necessary to adjust the suitable torque of sealing head to ensure tight sealing. Bottle washing, filling and capping "three in one" hot filling machine.

10. Bottle pouring: Put the product after hot filling through the bottle pouring machine immediately, put the bottle upside down, and let the residual temperature of the filling liquid sterilize the bottle and cap to ensure the quality of the product.

11. Lamp inspection: let the product pass the lamp inspection machine to check whether there is dirt and impurities in the bottle, whether the bottle seal is complete, etc., to ensure that qualified products enter the next step.

12. Cooling: Let the product through the cooling tunnel, so that the temperature of the product quickly reduced to (38±2)℃. More damage. Less investment in hot filling equipment.

The fruit juice filling machine adopts stainless steel body, which can finish the filling, capping and sealing at one time. With automatic bottle feeding, automatic leakage (filling), automatic filling volume, automatic cap adjustment, automatic cap screwing and other functions. Compact structure, small occupation area, the whole machine drive only with a main power, continuous action with continuous production and other characteristics. Before normal production, it is necessary to manually take appropriate amount of filling material and bottle cap into the hopper and vibration plate respectively, and then take appropriate amount of filling bottle into the storage bottle plate orderly. Simple operation, low power and low energy consumption. The main material is stainless steel in line with the production standards of medicine and food.